SmartFan® AC-VX

CONNECTIONS


AC-VX Motor Speed Control for Motors, Fans and Pumps

MOUNTING

To satisfy safety agency requirements (UL, CSA, IEC, VDE, CE), either of the following two installation instructions must be followed:

Mounting P/N 180V800 (AC-VX board only)
Mount the unit in a non-conductive enclosure that will inherently protect the user against accidental contact with dangerous voltages.
OR
Mount the unit in a conductive enclosure with spacing of 1/4” (6.3 mm) between the circuit board and chassis ground and 5/16” (8 mm) to any un-insulated secondary circuits. The non-conductive enclosure must inherently protect the user against accidental contact with dangerous voltages.

Mounting P/N 180V800E (AC-VX in enclosure)
P/N 180V800E includes the AC-VX board mounted in a NEMA 4X rated polycarbonate enclosure. Electrical connections are made through three bottom entry holes fitted with liquid tight strain reliefs. There is a separate connection for line power, fan power, and control signal. Mount the enclosure with the strain reliefs tightened and pointing down.

WARNING: Dangerous voltages are present on the circuit board when connected to the power line. Power must be removed before making any connections or adjustments to avoid electrical shock or damage to the unit.

Power & Ground Connections
It is recommended that an adequately sized circuit breaker be connected between the power service and the AC-VX to permit fail-safe removal of power before making adjustments or connections. A 15 Amp. Ceramic fuse is supplied.

Line power and ground connections are made through the LINE terminals on terminal block TB1 marked B (line power, black wire), W (line power, white wire) and G (ground, green wire). Number 14 AWG insulted wire must be used for input power. Connect line power to terminals B and W and earth ground to terminal G. Connections are made by (1) stripping back ¼” (6 mm) of wire insulation from the end of each power wire and ground, (2) inserting the exposed wire from each line under the screw clamp plate at each connection, and (3) securely tightening down each screw. Recommended torque is 7 in-lb.

The AC-VX is not compatible with Uninterruptible Power Supplies (UPS) that generate a square wave.



Fan Connections
Fan power connections are made through the FAN terminals on terminal block TB1 marked FB (fan power, black wire), FW (fan power, white wire), and G (fan ground, green wire). Multiple fans can be connected in parallel so long as the total current drawn by all fans does not exceed 8.0 Amps. Some fan may draw more current at reduced speed than at full speed. The 8.0 Amp current rating of the Ac-VX should not be exceeded at any speed. An insulated wire size recommended by the fan manufacturer to carry the full load amperage should be used. Maximum wire size is number 14 AWG insulted wire. Connect fan power wires to terminals FB and FW and the fan ground wire to terminal G. Connections are made by (1) stripping back ¼” (6 mm) of wire insulation from the end of each fan wire and ground, (2) inserting the exposed wire from each line under the screw clamp plate at each connection, and (3) securely tightening down each screw. Recommended torque is 7 in-lb. Note that the fan ground (G) and earth ground (G) terminals on TB1 are internally connected.

Control Signal/Thermistor Connections
The AC-VX is controlled by either an external temperature sensor (CRI P/N P10-F) or voltage/current signal. All control signals at terminal block TB2 are isolated from line power.

Voltage/Current Signal Control: Connect one of three possible control signal sources, as shown in Figure 3, to its respective connection on terminal block TB2. Number 14-24 AWG insulated wire should be used to connect a voltage/current control source to TB2. Connections are made by (1) stripping back ¼” (6 mm) of wire insulation from the end of each control signal wire, (2) inserting the exposed wire from each line into the screw clamp at each connection, and (3) securely tightening down each screw. Recommended torque is 4.4 in-lb.

Temperature Sensor Control: The temperature sensor input is located at the two terminals on TB2 labeled SENSE. There is no polarity consideration when connecting the sensor. The input is compatible with CRI sensor P/N P10-F. Connections are made by (1) stripping back ¼” (6 mm) of wire insulation from the end of each sensor lead, (2) inserting the exposed wire from each lead into each SENSE screw clamp terminal, and (3) securely tightening down each screw. Recommended torque is 4.4 in-lb.

ADDITIONAL MANUAL PAGES

Use the links below for addtional manual pages or for a complete manual or click on the Operation/Installation Manual PDF link above.





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